WHERE IN THE WORLD IS NKP No. 587?
Work on rebuilding the 587 continues...
JUNE 2009
Since our last up date in February of
2009, work has moved rather quickly.
During the winter of 2008-2009, our
contractor Bob Gold manufactured the necessary stay bolt sleeves and half-sleeves to
replace those removed in the fall of 2008. New
stay bolts were also manufactured. These were
delivered to our shop in April.
Aprils work mostly consisted of
preparation for the instillation of the new firebox side sheet. The new sheet needed to be trimmed on one edge and
have stay bolt holes marked and drilled. The
mud ring was prepped for new rivets to come later.
Beginning in May 2009, the mud ring prep
work was completed. A smooth, divot-free
finish was achieved to ensure a water tight seal. Also
in May, the two new back corners of the fire box were formed and drilled with stay bolt
holes. The finish work on the side sheet
(engineers side) was completed and it was ready for a dry-fit. On May 3, the dry fit was done. The side sheet was removed, sand blasted and on May
12, it was permanently welded in place. The
two new corners were bolted in place for their dry fit, removed, sand blasted and returned
to the firebox. The Firemans side corner
is permanently welded in place and the Engineers side will be completed June 27.
May 30 found ITM volunteers and
contractors riveting the new side sheet and mud ring together. The four man team worked well together. Volunteer Harold Stark heated rivets in a small
forge. When the rivet became red hot,
volunteer Jon Payne plucked the rivet from the forge, knocked the oxidation off and
inserted it into the hole in the mud ring. Bob
Gold and Matt Leininger then drove the rivet from both the inside and outside of the
firebox with air hammers until the exposed ends were button shaped. The rivet contracts as it cools; pulling the
exterior and interior fire box walls to the mud ring in a giant sandwich. The stay bolts then act as huge tooth picks holding
the sandwich together.
In June, Nickel Plate 587 was moved
outside. Part of the running boards were
removed so that individual stay bolts could be replaced.
New stay bolt sleeves (manufactured winter 08-09) were
installed. The dry pipe was removed thru the
firebox. The brake assembly for the rear
driver was dis- assembled and the auxiliary driver was removed on both sides in
preparation for dropping the back driver.
The driver must be dropped in order to
allow enough room for the same fire box work mentioned above to be done on the fire box
front. As it is now, the wheel and the firebox
are only about fifteen inches apart, not enough room for prep and riveting, let alone
driving new stay bolts.
ITM volunteers and contractor have worked almost four hundred and
fifty hours in just three months, quashing any rumor that the NKP 587 project is not
moving in a positive direction.
Update - Feb. 2, 2009: Since the big
barn at ITM is unheated, winter work sessions are few but work continues in two shops
elsewhere in the area.
- In May, June and July of 2008 stay bolt caps were removed. This requires two
person teams: one heats the sleeve and one uses pneumatic wrench to loosen cap. The
remainder of stay bolts from bottom 18" of firebox were removed using a
pneumatic hammer. Individual stay bolts to be replaced were also removed from both
the fireman and engineer sides of firebox.
- In June of 2008 the dry pipe was cut loose to be removed in the spring of 2009.
- In July '08 the spool valves were disassembled for carbon removal and the throttle valve
was disassembled for a new gasket.
- On October 3, 2008 NKP 587 was pulled out of the shop for the first time in a
year. The auger was removed and placed in storage. The turret valve assembly
was removed and taken to the contractor's shop for disassembly. Hand forming of the
new interior firebox wall began. It has a slight bend and must be crafted to fit.
- December '08 - Finished removal of the inside firebox wall above the mud ring was
completed. The cut edges of the firebox wall were polished. New inside walls
and interior corners were formed. One replacement wall was cut to fit, tacked into
place, and new stay bolt holes were tapped. The wall was then removed and is ready
for full size stay bolt holes.
- All winter, in the two shops people have been working on stay bolt caps, turret valve
and super heater bends and other parts.
Update - May 22, 2008: If you were to visit the big
green barn at the Indiana Transportation Museum and look at Nickel Plate 587 you might
think that nothing is being done to restore this great locomotive. Nothing could
be further from the truth.
- New flues and tubes have been fabricated and are waiting at a location outside of
Indianapolis until it is time to put them inside the boiler.
- New grate segments have been cast in Pennsylvania and will be picked up and transported
to the Museum soon.
- The ultrasonic testing of two spots in EVERY SQUARE FOOT of the boiler and firebox was
completed in the fall of 2007. Our supervising mechanical engineer felt unsure of
some of the readings and asked that several areas be tested again. This was
completed in March.
- The contractor performing most of the work has been producing the copper ferrules that
seal each tube and flue to the metal sheets at the front and rear of the boiler.
- That same worker removed a portion of the rear sheet because it was worn too thin to be
trusted under 200+ pounds per square inch of steam pressure.
- He will soon remove the dry pipe because it also might not withstand the pressure.
If the dry pipe should leak an engineer would have no throttle control over the
locomotive.
- He cut out the firebox walls and mud ring (correction 2/2/09 - The mud ring was NOT cut
out. See the February 2, 2009 update above.) so that they can be replaced.
In addition to transporting the grate segments, volunteers of
the Indiana Transportation Museum will be performing other jobs in May and June.
- The spool valves are being disassembled.
- Soon the locomotive will be brought out of the barn and the stoker elevators will be
removed. These raise the coal from the auger under the cab floor so that it is fed
into the firebox.
- The firebox sheet and staybolts will be replaced.
So, work continues and the project is still within budget
thanks to the foresight of our primary contractor. He was able to lock-in the price
of much of the steel needed for the project.
Keep watching for more news of the progress on NKP 587.



Update - February 12, 2008: Steam engine Nickel Plate 587 is under restoration
in our shop. In April of 2007, the Indiana Transportation Museum received a
Transportation Enhancement grant for the restoration and heavy maintenance of 587.
ITM volunteers were eager to start the two year process. By the next week end, the tubes
and flues were being removed. In June, the boiler was cleaned using commercial high
pressure water jets and by mid July, the cab was ready to come off. The cab,
which weighs about a ton, was set into cribbing built to support it.
At the end of August, the boiler and firebox was almost ready for the Ultra-sonic
testing. Each course of the boiler and firebox, inside and out was marked into
twelve inch squares. Each square was labeled with its coordinates. then two half
dollar sized spots were ground smooth in each. Thats approximately 2400 spots
to Ultra-sonic test. ITM volunteers and contractors tested and noted each
reading. In November, the results were sent to our engineer, who figured the
material thickness and safety factors we need to operate.
This year is NKP 587s Ninetieth Anniversary. There is no better way to honor
that milestone other than to get her back under steam and pulling passengers.
Update - April 30, 2007, Hobbs Station: We had over fourteen
different people helping out on the locomotive over the course of the week. The contractor
got all the tubes cut. Everything went very smooth and we were thinking it might take
eight days to get the tubes cut and out we accomplished this goal in three days. On Sunday
the contractor disconnected the welded ends out of the boiler and it is now ready for
scale removal then a boiler wash.
Since Jan. 2003, the NKP No. 587 has been out-of-service, due to a federally-mandated
boiler tube refitting. This is common for steam engines, and along with other continuing
maintenance issues, is a major reason why the American railroads converted to diesel
locomotives. The dedicated team of ITM members that service the No. 587 have performed
most of the work that can be done with volunteer labor.
The museum is actively seeking funding for the rehab, along with a suitable protected
space in which to perform the work. All donations of time or money (or both) will be
appreciated. While the ITM would like to have the NKP No. 587 back in service for the 2006
season, this is an ambitious goal and one that can be altered by many factors.
NKP No. 587
Nickel Plate Road No. 587 is a coal-burning steam locomotive built in September 1918 by
the Baldwin Locomotive Works of Philadelphia, Pennsylvania. Nickel Plate No. 587 was one
of the 625 engines of its type commissioned by the United States Railroad Administration
during World War 1 rearmament and one of 15 identical locomotives built for the former
Lake Erie & Western Railroad. During 1922 the Lake Erie & Western and the Toledo,
St. Louis & Western Railroad (bucolically known as the Clover Leaf Route) were
acquired by the Nickel Plate Road. Operations of the three railroads were consolidated
during the next two years and a systemwide renumbering program was adopted for locomotives
and rolling stock. In 1924 Lake Erie & Western engines 5540-5554 became Nickel Plate
Nos. 586-600. The second engine of this group, LE&W No. 5541, thus became Nickel Plate
No. 587. All engines in this group were classified Nickel Plate Class H-6o and
subsequently repainted and relettered.
Nickel Plate No. 587 is perhaps the best remaining example of a United States Railroad
Administration (USRA) light Mikado steam locomotive, an outstanding design developed
during World War I rearmament. This versatile and universally successful locomotive design
was utilized in both freight and passenger service on railroads throughout the United
States, and its design elements ultimately served as the basis of larger, more powerful
locomotives built during the final three decades of steam locomotive construction in this
country. Nickel Plate No. 587 escaped major modification during its 37 years of active
service and thus represents the essential USRA light Mikado design in virtually original
form. Of the 625 USRA light Mikados constructed between 1918 and 1920, No. 587 is one of
only six known to exist in 1984, and of its original group of 15 it is the sole survivor.
Nickel Plate No. 587 is known as a Mikado locomotive because its wheel arrangement (two
pilot wheels, eight driving wheels and two trailing wheels, or 2-8-2 type) was first used
in an order of locomotives for the Japanese National Railways built by the Baldwin
Locomotive Works during 1897. However, an order for 2-8-2 locomotives built by the
American-Locomotive Company for the Northern Pacific Railway in 1905 represented the
initial development of the Mikado design in its most familiar form . . . a medium-sized
freight locomotive of American lineage and dimensions. Considered an outstanding
locomotive in its time, the Northern Pacific design quickly eclipsed its predecessors and
opened a new era of contemporary locomotive development. Hand-fired, these locomotives had
a firebox grate area of 43.5 square feet, said to be about the maximum area that a fireman
could handle continuously.
During its 37 year career on the Nickel Plate, No.587 was a frequent visitor to
Indianapolis, on the route to Michigan City via Castleton and Noblesville. The locomotive
was retired in March 1955. When Nickel Plate No. 587 was donated to the City of
Indianapolis, and placed on display in Broad Ripple Park in September 1955, community
leaders welcomed the opportunity to preserve a genuine steam locomotive for the education
and enjoyment of Hoosiers of all ages. By 1983, however, vandalism and the elements had
made ongoing preservation of the locomotive difficult. Following public hearings the
locomotive was leased to the Indiana Transportation Museum.
The restoration of Nickel Plate No. 587 required nearly 5 years, consumed many
thousands of volunteer man-hours and a quarter of a million dollars in donated money and
materials. Through the efforts of Museum volunteers the Nickel Plate No. 587 was placed on
the National Register of Historic Places. In September, 1988 Nickel Plate No. 587 made its
triumphant return to active service pulling an excursion train between Indianapolis and
Logansport Indiana. |